NFI Group Q3 2023 Earnings Call Transcript

Quartr
Provided by Quartr
November 8, 2023

There are 8 speakers on the call.

Operator

Good day, and thank you for standing by. Welcome to the NFI 2023 Q3 Financial Results Conference Call. At this time, all participants are in a listen only mode. After the speakers' presentation, there will be a question and answer Please be advised that today's conference is being recorded. I would now like to hand the conference over to your first speaker today, Stephen King, Vice President of Strategy and Investor Relations.

Operator

Please go ahead.

Speaker 1

Thank you, Roseanne. Good morning, everyone, and welcome to NFI Group's Q3 2023 results conference call. This is Stephen King speaking, And joining me today are Paul Subry, President and Chief Executive Officer and Papas Sisoni, Chief Financial Officer. On today's call, we will provide an This call is being recorded and a replay will be made available shortly. We will be using a presentation that can be found in the Investors section of our website.

Speaker 1

While we will be moving the slides via the webcast link, we will also call out the slide number as we go. Starting with Slide 3, I would like to remind all participants and others that certain information provided on today's call may be forward looking and based on assumptions and anticipated results that are subject to uncertainties. Should any one or more of these uncertainties materialize Should the underlying assumptions prove incorrect, actual results may vary significantly from those expected. In addition, certain financial measures we reference today Are not recognized earnings measures and do not have standardized meetings prescribed by International Financial Reporting Standards or IFRS. We advise listeners to review the risk factors, financial definitions and non IFRS measures statements found in our press releases and other public filings on SEDAR for more details.

Speaker 1

We also want to remind listeners that NFI's financial statements are presented in U. S. Dollars, the company's reporting currency, and all amounts referred to are in U. S. Dollars unless otherwise noted.

Speaker 1

On Slide 4, we've included some key terms and definitions referred to in this presentation. Of note, 0 emission buses or ZEBs consist of battery electric, hydrogen fuel cell And trolley electric buses, equivalent units or EUs is a term we use for both production slots and delivery statistics. Slides 5, 6 and 7 provide a brief overview of NFI. NFI is a Canadian headquartered global independent bus and motor coach solutions provider that is leading the evolution to Zero Mission Mobility. For those interested in a more in-depth introduction to our business, please visit our investor website.

Speaker 1

Slide 8 provides the latest statistics showcasing NFI's leadership in zero mission transportation, what we call this evolution. Since 2015, NFI has delivered 3,361 EUs of ZEVs that have completed over 140,000,000 electric service miles in more than 150 cities in 6 countries. Demand for ZEVs continues to accelerate. Based on our data, we See over 50% of anticipated customer purchases in the next 5 years being electric vehicles and 36% of our total backlog are now zed. We continue to anticipate that at least 40% of our 2025 production will be 0 emission buses.

Speaker 1

Given the backdrop of our products Solutions sustainability and ESG or environmental, social and governance is of critical importance to NFI. Sustainability is a key component of our strategy, The core value and influences how we make decisions. In 2023, we established a sustainability council made up of company leaders with direct oversight from our Board. We also built ESG related targets into our executive compensation program. To find out more, please visit the ESG section of our website, where you'll find 5 years of our ESG reports and other related policies and charters.

Speaker 2

I'll now pass it over to Paul and Papasi to walk us through the financial Thanks, Stephen, and good morning, everyone. So we'll give you a bit of a highlight on the quarter, but Paphos will give you the details. So I'm going to begin on Slide 10 with a summary. Demand remains very strong. The North American total public bid universe remains at a record high and NFI saw 114 Also seen increases with MCI orders up 47% year over year, Alexander Dennis orders up 136% And ARBOC orders were also up 93%.

Speaker 2

3rd quarter consolidated results saw a 34% increase in new vehicle deliveries, A 38% increase in overall revenue and 184% increase in adjusted EBITDA. Our aftermarket segment continued to deliver another strong favorable product mix and management of our freight costs and logistics. NFI's backlog remains strong at This reflects a higher proportion of 0 emission vehicles and the pricing actions we have taken to reflect the impacts of inflation. We also ended the Q3 with over 1800 equivalent units in bid award pending, which should position us very strong for another very strong quarter of backlog growth in the Q4. Quarter end net working capital remained elevated, however, at 4 $62,000,000 primarily due to higher accounts receivable and inventory balances.

Speaker 2

Work in process inventory declined from the 2nd quarter as we started completing of buses missing components and shipping those buses to customers. Countering this reduction, we saw finished goods increase, which is typical for our business as we head into a busy Q4. And we also had certain buses that were not completely ready for customer delivery. Raw materials also increased as production ramps up and we consciously chose to carry additional inventory to mitigate against potential parts of shortfalls as the supply chain recovers. As we move into 2024, we anticipate lower overall working capital balances and improved working capital days as we reduce work in process and work with our customers on final bus acceptance.

Speaker 2

On Slide 11, it highlights our overall supplier performance. Supplier risk ratings continue to show improvement, although certain components remain challenged, including items in this quarter like high voltage cables. As many of our suppliers are also increasing production to meet higher demand, we are keeping them on a moderate risk rating to ensure that we work closely with them And monitor their performance as we ramp up our own production levels. Slide 12 shows that we continue to increase new vehicle production rates With our Q3 line entry rates up 10% from the Q2, this increase came from the addition of over 240 new direct and indirect team members primarily in North America, we will continue to ramp up production throughout the rest of 2023 and into 2024 using a phased approach, Matching consistent supply with labor availability, production ramp ups take time in our business as we need to hire and train new team members, We're also ensuring customers can handle delivery and inspection processes that are required to finalize performance on a contract. By 2025, we expect line entries to be back around the 1500 units a quarter range, approaching 2019 levels, driving deliveries of approximately 6,000 equivalent units in 2025.

Speaker 2

Tapaso will now walk you through the highlights of the Q3 financial results And after that, I'll provide you some insights into our outlook.

Speaker 3

Thanks, Paul. Picking up on Slide 13, our multiyear backlog remains Strong at 9,556 units split almost equally between firm and option orders. We have sold out All 20 23 production slots and have sold a significantly higher percentage of 2024 slots than where we would typically be at this time of year, a testament to market demand, our backlog, competitive dynamics and the strength of our product offering. Heavy duty Low floor cutaway and medium duty deliveries were very strong, up 129%. Slide 14 shows gross margins by quarter from 2019 through the Q3 of 2023.

Speaker 3

Manufacturing margins were relatively stable with the previous quarter And although still low are now positive. We anticipate the positive margin improvement trend will continue as we ramp up operations and move beyond legacy inflation impacted contracts. Aftermarket continued to deliver very strong margin performance. On Slide 15, we provide additional key financial indicators. Adjusted EBITDA met expectations at $11,200,000 a significant increase from this time last year.

Speaker 3

Free cash flow, while still negative primarily due to higher interest Expenses improved by 23% year over year. Liquidity ended at 170,000,000 up significantly from $82,000,000 as of the end of the Q2 of 2023, but down from $471,000,000 year over year. The changes primarily come from the completion of NFI's comprehensive refinancing plan In August 2023, through the plan's equity and debt issuances, we generated $444,000,000 of gross proceeds, But available balances under our senior and unsecured credit facilities were lowered by 275,000,000 impacting total available capacity. For the remainder of 2023 and into fiscal 20 24, we a slightly longer cash collection cycle due to the significant increases in ZEBs and resulting time required for customers, Final inspection and acceptance once on their properties. On Slide 16, we outline the impact to our net loss and adjusted net loss.

Speaker 3

Our net loss for the quarter was essentially flat with 2022 Q3, improving by 1%. Our improvements in vehicle deliveries, revenue and adjusted EBITDA were offset by higher interest and financing costs. In addition, we had fair market value losses related to interest rate swaps and the cash conversion option of our convertible debentures, plus a gain from debt modification related to our refinancing I will now turn the call back to Paul.

Speaker 2

Thanks, Praso. On Slide 18, we provide a summary of some of our key demand As previously mentioned, our North American public bid universe is at record levels, which includes RFPs received, Bids that have been submitted to customers in response to an RFP and a 5 year outlook of demand based on customers' fleet replacement plans. Total active bids of over 10,300 equivalent units included 8,770 units in bids submitted, up 21% year over year and another 1591 equivalent units of bids in process. We anticipate these bids will lead to Significant new awards and when combined with our 5 year customer outlook, we maintained our view that vehicle demand will continue to remain high going forward. U.

Speaker 2

S.-based public transit agencies also continue to use purchasing schedules that are an alternative to the traditional unique customer procurement process. This alternate method to acquire buses using federal funds and can help speed up the selection process. NFI has now been named at over 40 of these purchasing schedules, generating awards of more than 11 30 equivalent units since 2018. On Slide 19, we highlight 3rd quarter order and delivery activity. We received new orders of 9 69 equivalent units in the Q3, which is typically a slower period for us due to the timing of transit agencies approval processes.

Speaker 2

We also had another 1834 equivalent units in bids award pending, where we have received notification of award from the customer, but formal procurement or purchasing documentation has not yet been finalized. This positions us for backlog growth in the Q4 of 2023. New orders helped drive our book to bill ratio above 100% for the 3rd straight period, and we show that on Slide 20. We expect this will continue in 2024 as we benefit from strong demand and healthy win rates. Our option conversion rates on our LTM basis remained low, But this is expected to be a temporary issue as we've seen numerous older internal combustion engine and legacy EV orders expire, being replaced by new zero emission orders and use of state schedules.

Speaker 2

We anticipate conversion rates will start to show improvement in the last quarter of 2023 and as we move into 2024. On Slide 21, we detail some of the new developments in the North America over the past few months. In October, we announced a battery pack supply agreement with American Battery Solutions, enhancing the resilience of our battery supply chain with an effective dual source battery strategy. New Flyer's redesigned 60 foot Excelsior charge NG now includes additional battery strings, increasing the range of the bus by about 30%. And Alexander Dennis followed its global strategy to partner with new contract manufacturers in Expansion markets and appointed Nevada based Big Rig Manufacturing as its North American build partner for the Enviro 500 to double deck bus.

Speaker 2

Production starts in the first half of twenty twenty four. And finally, NFI's U. S. Subsidiaries are now qualified Our now qualified manufacturer for the commercial clean vehicle credit program, which means customers can receive up to a US40 $1,000 in tax credits per vehicle ordered. Last week following years of design and development and testing, Alexander Dennis launched its next generation battery electric buses for the UK and Ireland.

Speaker 2

On Slide 22, we outlined some of the details. The new Enviro 100EV and the Enviro 400EV Doubledec Have been fully redesigned in house in coordination with leading supply partners. I was at the U. K. For the launch event last week and I can say that the new Enviro EV Midi Bus is a game changer.

Speaker 2

It combines big bus feel and engineering with the capabilities required for shuttle and transit applications. This unique product that now has the potential for a global offering by NFI. On Slide 24, we provide a quick summary as we always do of the record government funding for each of our major markets, which continues to help drive 0 emission demand. On Slide 25, we outlined some of the recent funding news. We had our strongest ever showing for the FTA Low No Buses and Bus Facility Grants As a named partner on more than $200,000,000 in specific customer grants, units identified for these grants do not immediately hit our backlog, but will lead to future orders in 2024 and beyond.

Speaker 2

And Alexander Dennis recently hosted the UK government announcement of the new £129,000,000 funding program called Zebra II that is expected to support procurements of 0 emission buses Through 2023 to 2025. Turning to Slide 26, we show our updated guidance for 2023. We reaffirmed our guidance for 2024 and for our 2025 targets. Based on NFI's year to date performance and expected second half results, We've increased the lower end of our 2023 guidance ranges for revenue and we increased both the lower and higher end of our adjusted EBITDA guidance range again for 2023. We now anticipate full year 2023 adjusted EBITDA to be between $45,000,000 $65,000,000 followed by continued significant recovery to $250,000,000 to $300,000,000 in 2024 and a target approximately $400,000,000 for 2025.

Speaker 2

The multi year growth in our financial projections is driven by a combination of volume recovery, production efficiencies, Improved product pricing and an increased higher margin of 0 emission buses. We also anticipate we'll move beyond legacy inflation impacted contracts With approximately 5% of our 2024 first half deliveries still being legacy contracts with challenged margins. We have seen signs of commodities and material costs easing during the 1st 3 quarters of this year and anticipate newer contracts in our backlog now reflect appropriate Inflation adjusted costing and pricing and with updated and more effective terms and conditions for NFI. Within the aftermarket, we expect continued revenue growth And strong margin contribution through the Q4 in 'twenty three. However, adjusted EBITDA margin percentages may not continue at these elevated levels that we are experiencing today.

Speaker 2

Based on our guidance and working capital expectations, we do not anticipate significant debt repayments in the Q4 of this year. We are continuing to work on prepayment and deposit structures with our customers, while also advancing efforts to lower our work in process inventory balances and enhanced vehicle acceptance timing. Based on delivery timing and cash flow conversion cycle, these efforts are not expected to have a material impact on cash flows until we move into the first half of twenty twenty four. We've maintained our return on invested target for return on invested capital target of greater than 12% 2025 with potential for outperformance on this metric as we delever our balance sheet and continue improving our working capital investments. We continue to work on return on invested capital expectations to ensure they appropriately reflect the changes to our capital structure following the completion of our successful refinancing plan earlier this year.

Speaker 2

1 of the underlying factors in our financial expectations is the increase in 0 emission bus sales mix. On Slide 27, we show that 0 emission bus deliveries have increased rapidly, going from 8% of our total volume in 2020 to 23% in the Q3 of this year. We expect further growth here in 0 emissions will be more than 40% of our deliveries in 2025 and could be potentially up to 50% of our total deliveries. 0 emission buses as a percentage of our backup have also been growing quickly, doubling in size from 2021 to 2022 And remaining stable at a record 36% in 2023 Q2. Slide 28 shows the Average price of each unit in our total backlog has dramatically increased both for heavy duty buses in the dark blue line and motor coaches in the light blue line Since the start of the COVID pandemic in 2020, which reflects a combination of higher zero emission bus orders, inflation adjusted pricing and improve margins in our new contracts.

Speaker 2

On Slide 29, we summarize our investment thesis. The actual results for the 1st 3 quarters of 20 Combined with our projections for the remainder of the year demonstrate recovery is now underway for us. Completion of the refinancing plan, which included both debt and equity, Was a major step for NFI and a strong demonstration of confidence by existing and new investors and our creditors in our business, the recovery past and our future. Our operations, while improving, still are not back to pre pandemic performance levels or efficiency levels and there's still work to be done to achieve higher production and delivery performance, But we are on a path and have a detailed plan to achieve these targets. Across the entire business, we have laser focused on cash management and improving operational performance.

Speaker 2

We anticipate that we'll be able to reduce overall working capital balances as we decrease work in process and move vehicles through to final acceptance, But we continue to anticipate some investments in inventory and accounts receivable as we increase production rates and the quantity of 0 emission buses that we build in 20 Our goal is to ensure working capital levels, achieve a more typical pre pandemic profile, And we are confident about the path we're on and the road that we're on in front of us. And as always, we're proud of our history and excited about NFI's future as a market leader. I do want to bring to your attention the work that's being done in our industry. The largest transit agency or transportation agency is called APTA, The American Public Transit Association, who recently launched a task force to look at the health and performance of the United States and quite frankly the North American OEM bus manufacturing sector as well as the Supply Chain. This task force is co chaired by the CEO of Chicago Transit Authority and the New York Transit Authority And has the full support of the FTA, the funding champion behind public transit.

Speaker 2

We're very encouraged that this task force will help Our customers and our industry deal with everything from milestone payments and cash flow matching via investments in 0 emission bus manufacturing, but also things like terms and conditions and standardization going forward. We'll continue to update you on the task force as its work We will now open the line for analyst questions. Roseanne, please provide instructions to our callers. Thank you.

Operator

Thank you. At this time, we will conduct a question and answer session. Please stand by while we compile the Q and A roster. Our first question comes from the line of Tamy Chen of BMO Capital Markets. Your line is now open.

Speaker 4

Good morning. Thanks for the question. First, I wanted to ask about the Manufacturing segment. Your margin was flat quarter over quarter. Can you talk a bit about the moving pieces in there?

Speaker 4

What's still weighing on results? Because I believe as we have continued through this year, The mix of those legacy inflation impacted contracts should be representing a smaller and smaller portion of your mix. So Would have thought there have been some sequential improvement in the margin, but we didn't see that yet. So can you just talk about the moving pieces in the quarter?

Speaker 2

Well, thanks Tammy. There's 2 issues there. The first is the vast majority of what We're building and delivering that still are what we call legacy contracts where pricing was dramatically impacted either by hyperinflation or by rapid changes to foreign exchange rates, specifically on Canadian customer contracts. So that stuff is continuing to be prominent in our deliveries. You'll see it again to a certain extent in our 2024 sorry, our Q4 results.

Speaker 2

The second issue is as we work buses through the system, so buses that are offline and finish them or buses that are In customer acceptance, the labor to finish those buses continues to be a very significant Inefficiency. And so our labor efficiency in the production of our buses continues to be in the 60% 70% range where it should be in the high 80% range. So It will take time as we finish offline work, and it didn't surprise us what that margin or mix looked like. The other thing is you'll see us If Q4 start to really move some of that excess work in process through the system and of course every quarter has different elements of staff days or plant shutdowns and so forth, which impacts primarily in the Q3 of our company. So you won't see that Change and really and start to see of any materiality until the Q1 of next year.

Speaker 4

Okay, got it. And on the supply chain, the so you went through that Chart of the number of at risk suppliers and that's come down in the quarter, which is encouraging. But I noted in other parts of the press release as an example, there just seem to be some cautionary language on the cadence of Near term margins, I think you also noted supplier performance has been impacted by the fact that you've been increasing your line entries. So could you just Bring that all together, it just felt a little bit conflicting like overall the supply chain situation, would you state that Is improving or we're still kind of like one step forward then still one step back? Thanks.

Speaker 2

Tammy, it's a great observation in terms of That slide on 11 that shows the number of suppliers that are really challenging our business, whether they're high risk Median risk has dramatically come down. We've done a number of things to try and mitigate. So if you walked in our factory, More days of inventory online to mitigate risk of supplier performance. As you know, they're very complex vehicles and so we Continue to work with certain suppliers as they recover their business post pandemic and supply chain hell. And in some of the cases, It's not that our suppliers don't have the parts to build the product in time.

Speaker 2

They too are struggling with the recovery of their business and the hiring and training of people In that, so they're dramatically kind of regrouping their businesses. We continue to see isolated issues. For example, in the quarter, We call out high voltage cables. The dramatic increase in North America of equipment that requires high voltage All the parts, you still have labor inefficiencies and you still have higher work in process. So look, we're thrilled to See that chart drop down to manageable levels.

Speaker 2

David White and his supply team here have people now that are out physically locations, we've revamped our supplier development team and restarted a lot of that work to get those people healthy. But remember, they're highly customized vehicles. And by definition, you're going to have situations where not all the parts are on there. So we're really feeling good about where we are, But it's not a light switch. It takes time.

Speaker 2

And remember, in a parts world, if we have an order and we have all don't have all the parts, we can We'll ship the vast majority of them. In a bus world, if you don't have a high voltage cable or you don't have a window or you don't have a seat, you can't ship the vehicle. And that's just The ramping up of that supply chain and the improvement of our business is better and better and better, and we expect to continue to see it being better in 20 We are raising our production rates to meet what is a tremendous backlog, but we're very careful not to raise it too fast, Either not to have enough trained and skilled people at our facility or that our supplier community can't keep up. The worst thing we can do is create more offline work in process That we can't deliver to customers that sucks up working capital. So you'll continue to see us through the Q4 just being cautious at the increased rate, But also laser focused on managing supply chain to get buses out of here to our customers and then accept it.

Speaker 4

Thank you.

Speaker 3

Thanks, Tammy.

Operator

One moment for our next question. Our next question comes from the line of Chris Murray of ATB Capital Markets. Your line is now open.

Speaker 5

Yes. Thanks, folks. Good morning. Just maybe thinking a little bit longer term, Paul. As we go into 2024 and 2025, one of the questions that I get a lot Is margins getting back to normal?

Speaker 5

And there's been a bit of discussion around the average selling price being higher. But I just wanted to get your opinion on transit and where do you think you can get back to, Call it that high single digit, low teens margin profile. And I don't know if you want to think about it in terms of EBITDA per unit Or a percentage margin because I know there's different ways that the pricing flows into profitability. But just how do we think about Where the target or the end ranges for the manufacturing business?

Speaker 2

Well, thanks, Chris. That's a great question. If you take this is part of the reason that we gave kind of multiyear guidance. And of course, with a more expensive zero emission vehicle And an improved EBITDA per unit, you still have challenges with the percent margins, which is why I think we've talked many times, we don't get too fussed about Percent margin per units, we spend a lot of time focused on dollar per unit that gets through the facility. There is no question That average price has gone up for a couple of issues.

Speaker 2

Average selling price. 1, we have tried to embed all of the inflation impacted Cost into the business. 2, we've done our own little hedging or protecting, if you will, of any uncertain price increases. 3, we still have challenged efficiencies in our business of getting work through, so that's going to help margins get better and better as we get up to into the 80s of labor efficiency. And the last thing, quite frankly, is we have increased the margins on our product.

Speaker 2

And this goes back to things like this task force at Apta where what the industry wants is healthy suppliers. We went through a year with 1 supplier pulling out of the U. S, 1 supplier in Chapter 11. And so full health of our business doesn't happen overnight. We will happen to you'll happen to start to see that through 'twenty four And in its 26.

Speaker 2

We believe we'll get up to high single digits in manufacturing where we were before and a very strong margin percent performance the aftermarket business.

Speaker 5

Okay. And then the other question I had for you, and maybe this Tied into some of this discussion that Aptus having. But just give me thoughts around the Coach business And how we should be thinking about kind of what's out there for orders in 2024? I know your big pipeline focuses more on transit, but I'm just kind of curious about How Coach is behaving, not only in the private market, but in the public market, because typically public I think about 20% of the marketplace, but it's been a little lumpy as well over the last few years. So just thoughts on how we should be thinking about that over the next couple of years would be great.

Speaker 2

Well, that's a great question, Chris. So historically, when we were able to acquire MCI and I think it was 2015 and we always thought of MCI as roughly about 60% private business, roughly 40% public. And the mix changes every year based on purchasing cycles and so forth. There are a lot of RFPs that are in the system today for New York, New Jersey, Houston, others that really are starting We look at rejuvenating their motor coach fleets. The private market is actually showing really, really well It's in fact quite it's better than I thought it would be at this point in the recovery cycle.

Speaker 2

Pricing is relatively healthy in that market. Margins are good. We're Spending time, effort and money at optimizing, for example, the Winnipeg production facility that we're now on a full common line as opposed to 2 different production lines. And so we're really pleased with the demand in the private market for motor coaches that we're covering, and we're pleased with the appropriate pricing in the marketplace. One of the things that plagued us in the past was the trade in market.

Speaker 2

And we as an industry kind of kid ourselves of what Ultimate profitability of that segment is because we can give them higher or lower trade in values. But in fact, Used market has retained value and the new market is going on. The other dynamic as healthy as it has been in We're continuing to be very cautious in watching the market as interest rates go up, watching what customers do on fleet rejuvenation in the private market. We haven't seen a slowdown in demand since it's recovered, but there's a risk that that's. And so we're just managing the MCI capacity.

Speaker 2

The performance of The business of MCI is better at this time than I thought it would be and there's even more to be had as we continue to optimize the production into that common line.

Speaker 5

Okay. That's helpful. Thanks folks. I'll turn it over to you.

Speaker 2

Thanks, Chris.

Operator

One moment for our next question. Our next question comes from the line of Cameron Doerksen of Natural Bank Financial. I'm sorry, National Bank Financial. Your line is now open.

Speaker 6

Yes, thanks. Good morning.

Speaker 5

Hi, Ken.

Speaker 6

So I wanted to ask just about the working capital. You provided some color there on the next Just a few quarters. Just wonder if you can delve into that a little bit more. If I read you correctly, it sounds like we're still going to be some investment in working capital In Q4 and maybe that starts to unwind a little bit in the first half of twenty twenty four. So maybe you can just sort of walk us Through kind of the pace of what we're going to see as far as the working capital investment or unwinding in the next few quarters.

Speaker 2

So I'll start it off and then ask I'll pass you to give a bit of color. We still have bloated work in process in our facility as we talked earlier about. Again, we get the parts for a bus that is built and offline. There's still a lot of gymnastics to get that bus Built, completed, tested and then through the customer inspection process. And the fact that there's more 0 emissions means that we've got more dollars tied up We also have a bunch of buses that were delivered to customers through the pandemic cycle that we call Acceptance WIP.

Speaker 2

Once we deliver the bus to the customer, we've got revenue recognition, but we don't have acceptance from the customer, which then allows us to invoice them and Collected receivables, we've been the benefactor of certain customers proceeding or pushing earlier some of their payment cycles. But until we have the back to normal, if you will, an acceptance WIP, we still have excess dollars tied up in there. The other factor that is Really starting to show itself as we do more 0 emissions is on average our customer contracts on acceptance take something like 15 to 20 days for them To say, yes, I'll accept the bus and yes, you can invoice me. The 0 emission buses are taking something like twice that Almost 40 days in some cases to get a customer who's now new to the Zero Mission game to accept that bus. Some of it is their knowledge or skills and ability, some of it is their readiness on testing the vehicle from a charging infrastructure and so forth.

Speaker 2

So we got a couple of things at play. The burn down of excess work in process and the burn down of higher than normal Acceptance Web. We also as we are increasing our business volumes, the units we're putting through the factory are more expensive vehicles right now, which goes back to this task force of the U. S. Government and APTA trying to figure out how to introduce things like standardized milestone payments Or some ability to actually fund the working capital through the build cycle.

Speaker 2

So We're not yet it's not a light switch, which I said before. We got to get that the buses offline finished to the customers and then we got to get through acceptance Work in process. We don't see a lot of that unwind of cash. We'll start to see some of it. We did in the Q3.

Speaker 2

We'll see more of it in the Q1 then we'll see it in 2024. But we do expect the dollar per of working capital per dollar of sale to continue to be elevated as the mix changes. If we are successful through the APTA task force with making milestone payments standardized, that will fundamentally change the game in terms of our working Capital profile. Piyush, anything to add to that? Any context of the quantums?

Speaker 3

No. So number 1, Paul nailed it, Cam. So just a couple of quick things. Our viewpoint is, Just to summarize what Paul says, brief unwind in Q1. We expect to have some more needs in Q2 because of the ZEB ramp up as we're kind of talking about that.

Speaker 3

And I think everything else Paul kind of covered because with the WIP burn down we've got, we're going to have more stuff in the acceptance WIP, which Obviously, we'll take some time to go through because it's a lot of the EVs. So I think you've got it. I nailed it.

Speaker 6

Okay. No, that's helpful. And maybe second question just on, I guess the U. S. Transit market.

Speaker 6

Obviously, you've got Kind of a government budget impasse there. I'm wondering if there's any impact on the finalization of orders From U. S. Transit agencies as a result of any issues around the continuing resolutions and things with the U. S.

Speaker 6

Budget?

Speaker 2

Well, the benefit of having buses that are funded through the FTA is that the money that has been Set aside or appropriated for orders we already have is locked in. It's not like they need new money to pay for buses that are out of their order. So If there's an impact that's short or adds to a medium term variability, there could be an impact. The good news is, At least our public transit business in North America next year, the slots are almost effectively all sold out with pre appropriated money. So we don't anticipate any impact on the demand that we have, the contracts we have and the conversion of the options that we expect.

Speaker 2

There could then be a slowdown in bids if there's a big loan government impasse. We don't see it. And customers are Continue to be confident that the money is there for the work that the buses they've already effectively contracted for. The parts dynamic is Different one, parts businesses as you may remember Cam is 100% funded by local money not by federal money. So we don't see a slowdown if there was a government impact In any of our aftermarket businesses.

Speaker 6

Okay. No, that's good to hear. I'll leave it there. Thanks very much.

Speaker 1

Thank you,

Operator

One moment for our next question. Our next question comes from the line of Christa Friesen of CIBC. Your line is now open.

Speaker 7

Hi, thanks for taking my question. I was wondering if I could just follow-up on the supply chain questions that Hemi was Have you seen kind of since the end of the quarter any sort of impact from the UAW strike as it impacted some of the smaller suppliers who maybe had to lay off Some workers there, just wondering if you saw any issues from that.

Speaker 2

Good morning, Chris. It's a good question. We've had a lot of people asking about that. The supply chain for public transit is, let's call it, customized and nichey, a very different supply chain than The mass automotive manufacturers. So we didn't see any impact of those strikes nor did we anticipate if they continued on forever Yaurav, for a longer period of time, impacting our supply chain.

Speaker 2

We're still in recovery mode of that customized type supply chain, again, Largely driven by Buy America, which is not the same dynamic you have in the automotive world, which is more of a global supply chain. And the other dynamic where we could have been exposed that we haven't yet and don't anticipate is our ARBOC business Builds cutaway buses on GM or Ford Chassis. We have a very strong pool, almost a year's worth of chassis on our launch or In transit to us right now. So we don't have an issue. We haven't seen an issue, don't anticipate an issue associated with those UAW strikes.

Speaker 2

Longer term, we may see scenarios where some of those increase awards or agreements in those CBAs trickle into the broader U. S. Manufacturing industry, Ours included, which means potentially higher prices for things going forward. But at this point in time, we haven't seen, we don't expect and keep in mind that labor as a Have an impact long term as labor rates go up.

Speaker 7

Okay, perfect. And just on the labor Frontair, so it sounds like you made good progress hiring 2 40 new members. How many more people are you looking to hire? And I guess What's kind of the timeline you're targeting there to ramp up to full employment, I guess?

Speaker 2

So we're just Well into the process of building the detailed annual operating plan for our business for next year. We have consciously hired more And continue to hire more people, expecting the ramp up. Remember that they're not just non skilled laborers. The fact that we're doing way more 0 emission buses, the understanding and the skill set to be able to build that kind of a vehicle is more than just The normal internal combustion engine. So we've been successful at hiring.

Speaker 2

There are still a few pockets in the United States where it's very difficult to hire. We're working with community colleges, high schools, traditional disadvantaged communities that we're trying to hire. We've ramped up our resources In recruiting, we're bringing them in earlier to try and train them. We probably well, we're good, I think, in terms of the labor that we need to finish The buses for the rest of the year. As we ramp up for next year, there's probably 300 to 400 people that we need To add to our overall business mix to deal with the ramp ups, I also continue to caution people that we are inefficient today as we Work down offline WIP.

Speaker 2

And therefore, as we get that offline WIP caused really by the pandemic and supply chain dynamics back up, we have effectively capacity in our business today that we're paying to do offline WIP that can help with first time build inside the business. So it's not We've got a global workforce of about 8,000 now, and we need to add maybe 300 to 400 next year to deal with our ramp ups.

Speaker 7

Okay, perfect. And just one last one for me.

Speaker 5

Can you

Speaker 7

provide more details around the kind of cadence in line entries You're expecting from now through to 2025 when you kind of expect to reach those pre pandemic levels?

Speaker 2

So every one of our business units has been increasing the line entry rates. We troughed probably at rates, So I would say in the 1st or Q2 of this year, where we probably had the worst supply chain performance. We are increasing those line rates somewhere in the neighborhood of single digits in terms of the percentages increase At this point in time, as we've talked and tried to explain many times, it's not step change ramp up, it's gradual. So going from X units to X plus 2 to X plus 3 plus 4 over weeks months is our pace of ramp up. We won't get to that 1400 or 1500 units a quarter, which is our pre pandemic levels, Really to the end of 'twenty four, quite frankly, as we start into 2025.

Speaker 2

So it's a gradual ramp up across the entire business Through the rest of this year into 'twenty four and you'll probably see us hitting those pre pandemic run rate levels in the Q1 or first half of twenty twenty five.

Speaker 7

Perfect. Thanks. I'll jump back in the queue.

Speaker 2

Thanks, Krista. Appreciate it.

Operator

Thank you. I'm showing no further questions at this time. Would now like to turn it back to Stephen King for closing remarks.

Speaker 1

All right. Thanks everyone for joining us this morning and for your questions. As always, if Any investor or anyone has any follow-up questions, please feel free to reach out and contact our Investor Relations department at any time. All of our materials are on our website We encourage folks to read our financial materials, our disclosure materials on our website and on SEDAR. Thanks so much and have a great day.

Operator

Thanks for your participation in today's conference. This does conclude the program. You may now disconnect.

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Earnings Conference Call
NFI Group Q3 2023
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