Packaging Co. of America Q3 2024 Earnings Call Transcript

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Provided by AlphaStreet
October 23, 2024
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Operator

Good morning everyone. Thank you for joining Packaging Corporation of America's Third Quarter 2024 Earnings Results Conference Call. Your host will be Mark Kowlzan, Chairman and Chief Executive Officer of PCA. Upon conclusion of his narrative, there will be a question-and-answer session.

I will now turn the conference over to Mr. Kowlzan. Sir, please proceed when you are ready.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Thank you, Jamie. Good morning, everyone, and thank you for participating in Packaging Corporation of America's third-quarter 2024 earnings release conference call. Again, I'm Mark Kowlzan, Chairman and CEO of PCA. And with me on the call today is Tom Hassfurther, Executive Vice President, who runs the Packaging business; and Bob Mundy, our Chief Financial Officer. As usual, I'll begin the call with an overview of our third-quarter results and then I'll turn the call over to Tom and Bob, who will provide further details. And then I'll wrap things up and would be glad to take questions later.

Yesterday, we reported third-quarter net income of $238 million or $2.64 per share. Excluding special items, third-quarter 2024 net income was $239 million or $2.65 per share compared to the third-quarter of 2023 net income of $185 million or $2.05 per share. Third-quarter net sales were $2.2 billion in 2024 and $1.9 billion in 2023. Total company EBITDA for the third-quarter, excluding special items was $461 million in 2024 and $388 million in 2023. Details of special items for both the third-quarter of 2024 and 2023 were included in the schedules that accompanied our earnings press release.

Excluding special items, the $0.60 per share increase in third-quarter 2024 earnings compared to the third-quarter of 2023 was primarily driven by higher-volume of $0.94 and prices and mix, $0.03 in the Packaging segment. Higher-volume in the Paper segment for $0.03, lower freight and logistics expenses of $0.09, lower scheduled outage expenses for $0.06 and lower interest expense for $0.05. These items were partially offset by lower prices and mix in the Paper segment for $0.02, higher operating and converting costs, $0.51 and higher depreciation expense, $0.05 and other expenses, $0.02. The results were $0.20 above our third-quarter guidance of $2.45 per share, primarily due to higher-volume in our Packaging and Paper segments and higher prices and mix in the Packaging segment.

Looking at our Packaging business, EBITDA, excluding special items in the third-quarter of 2024 of $446 million with sales of $2 billion resulted in a margin of 22.2% versus last year's EBITDA of $374 million with sales of $1.8 billion and a 21.3% margin. First, the operational benefits of our capital spending program and the continued great focus and execution by our sales, customer service, mill and corrugated products plant employees continued to deliver impressive results, setting new all-time quarterly records for containerboard production, total box shipments and shipments per day, while meeting the service and quality needs of our customers would not have been possible without a long-term well-thought-out strategic capital spending plan and the hard work and dedication of our employees. Even with record production, as a result of the strong demand, we were not able to meet our inventory target at the end-of-the quarter. With some adjustments we made to the DeRidder Mills scheduled outage plans for this year, plus two less corrugated shipping days during the fourth-quarter and with a lighter-than-average schedule in the first-half of 2025, we do hope to reach our target by the end-of-the year.

I'll now turn it over to Tom, who will provide further details on containerboard sales and the corrugated business.

Tom Hassfurther
Executive Vice President, Corrugated Products at Packaging Co. of America

Thanks, Mark. The corrugated products demand strengthened throughout the quarter and as Mark mentioned, resulted in record-breaking performance for our plants. Shipments per day were up 11.1% over last year's third-quarter and total shipments with one additional shipping day were up 12.9% versus the second-quarter of 2024. Shipments per day were up 5.8% and total shipments with one less shipping day were up 4.1%. Outside sales volume of containerboard was 45,000 tons above last year's third-quarter and 7,000 tons above the second-quarter of 2024.

Prices and mix came in ahead of expectations as implementation of our previously-announced price increases for containerboard and corrugated products was managed very well. Domestic containerboard and corrugated products prices and mixed together were up $0.35 per share versus the second-quarter of 2024 and flat compared to the third-quarter of 2023. Export containerboard prices were $0.03 per share compared to the second-quarter of 2024 and the third-quarter of 2023.

I'd like to mention that in addition to ensuring our customers' quality and service needs were met during a record-breaking quarter, our employees did not get complacent. Their focus on continuous improvement regarding customer service as well as efficiency, quality, productivity and optimization improvements across our Packaging segment is relentless and drives our industry-leading results. They fully understand that there are always areas that can be improved upon even with record-setting performance.

Now I'll turn it back to Mark.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Thanks, Tom. Looking at our Paper segment, EBITDA, excluding special items in the third-quarter was $43 million with sales of $159 million or a 27.0% margin compared to the third-quarter 2023 EBITDA of $35 million and sales of $158 million or 22.4% margin. Our previously-announced price increases were implemented as planned with average prices and mix up 2% versus second-quarter 2024 levels and down 2% versus the third-quarter of 2023. Volume, which exceeded forecast levels had very good back-to-school shipments and strong printing and converting demand. Volume was up 4% versus the third-quarter of 2023 and was 5% above the second-quarter of 2024. Mill operations were managed very well with excellent machine efficiencies and material usage, especially with chemicals and energy.

And now I'll turn it over to Bob for more financial details.

Bob Mundy
Chief Financial Officer at Packaging Co. of America

Thanks, Mark. Cash provided by operations during the quarter totaled $327 million with free-cash flow of $180 million. The more significant cash payments during the quarter included capital expenditures of $147 million, common stock dividends totaled $112 million, $77 million for federal and state income tax payments and $26 million for pension and other post-employment benefit contributions. We ended the quarter with $841 million of cash, including marketable securities and our liquidity on September 30 was approximately $1.2 billion.

Lastly, our planned annual maintenance outage expense for this year has churned slightly due to the adjustments made to the DeRidder Mill outage that Mark referred to earlier. The third-quarter outage impact was $0.17 per share or $0.03 unfavorable to our previous guidance. And the new estimate for the fourth-quarter is $0.29 per share or $0.04 favorable to our guidance. The total estimate for the year is $0.87 per share.

I'll now turn it back over to Mark.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Thanks, Bob. Looking ahead as we move from the third and into the fourth-quarter, we expect demand in our Packaging segment to remain strong with corrugated shipments per day continuing to strengthen and slightly higher containerboard volume. However, total shipments for the corrugated business will be impacted by two less shipping days and the recent hurricane damage to the strawberry crops in Florida. With current containerboard inventory below our target levels, we will also attempt to build some inventory prior to year-end. We expect continued realization from the previously-announced price increases and higher export prices, although with a seasonally less rich mix compared to the third-quarter.

In our Paper segment, shipments will be lower versus the seasonally stronger third-quarter, while prices and mix should be fairly flat. Operating and converting costs are expected to increase driven by higher seasonal energy costs and chemical costs. Scheduled outage costs are estimated to be $0.12 per share higher than the third-quarter and depreciation expense should be slightly higher also. Considering these items, we expect fourth-quarter earnings of $2.47 per share.

With that, we'd be happy to entertain any questions, but I must remind you that some of the statements we've made on the call constituted forward-looking statements. These statements are based on current estimates, expectations and projections of the company and do involve inherent risks and uncertainties, including the direction of the economy and those identified as risk factors in our annual report on Form 10-K and in subsequent quarterly reports on Form 10-Q filed with the SEC. Actual results could differ materially from those expressed in the forward-looking statements.

With that, Jamie, I'd like to open up the call for questions, please.

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Operator

Ladies and gentlemen, at this time we'll begin the question-and-answer session. [Operator Instructions]

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

First question, please.

Operator

Our first question today comes from George Staphos from Bank of America. Please go ahead with your question.

George Staphos
Analyst at Bank of America Securities

Hi, everyone. Good morning. Thanks for taking the question and congratulations on the progress so far. Gentlemen, I guess the first question I had, the standard, can you talk a bit about where bookings and billings are to start the fourth-quarter with whatever adjustment you want to make either per workday or actual? And if you could shade or provide some color in terms of, you know what end-markets or product lines are seeing the most or least traction?

A second question I had for you and you talked about it last quarter and certainly didn't -- you had favorable results versus your guidance. Can you talk about how whatever growth you're getting incrementally in the brown market, so to speak, is impacting your overall mix and sort of any implications for the outlook for earnings and EBITDA growth for the future?

Tom Hassfurther
Executive Vice President, Corrugated Products at Packaging Co. of America

Hey, George, it's Tom. I'll take that question.

George Staphos
Analyst at Bank of America Securities

Good morning, Tom.

Tom Hassfurther
Executive Vice President, Corrugated Products at Packaging Co. of America

First of all, on a per day basis, our bookings and billings are up just a little over 8% versus '23. So we continue to be in a very nice growth mode. The end-markets involve a little bit about your question regarding growth and mix as well. So let me talk about the -- let me talk about the growth first and where we're seeing some end-markets that are growing more than perhaps others. And probably the biggest difference that we're seeing right now is that the e-com area across-the-board. And of course, I've mentioned many times that we have a lot of e-commerce customers and that a lot of our customers got into e-com a number of years ago, that segment continues to grow nicely and that's evidenced by anything you see out there data wise regarding big-box stores and some of this other stuff. And so a lot of online shopping.

And then on the other hand, some of that -- some of that graphics mix, which is POP related point-of-purchase displays and things like that, those are pretty flat. So we've got one area growing quite nicely in another area that's been pretty flat over the last few years. And you know, it's the same thing as we talked about in the past because of consumer spending and because of kind of where consumers are right now, the durables certainly haven't performed as well as the non-durables, at least from our -- at least from our segments of business that we have. So hopefully, that gives you -- hopefully that gives you enough understanding of kind of where we are and what we're seeing?

George Staphos
Analyst at Bank of America Securities

Tom, that's great. I guess my last one, I'll turn it over. Can you talk a little bit about what the crop damage might mean to you in terms of volume? And as you look out to next year, do you need to ramp any investment, whether it's working capital capex to keep the growth that you'd like to have looking out to '25, given how tough the comparisons are? Thanks and good luck.

Tom Hassfurther
Executive Vice President, Corrugated Products at Packaging Co. of America

Yeah, George, that's a great question. Number-one is, it's a little unknown how severe the crop damage is going to be. It's spotty all over the state of Florida. And of course, that's a very big market for us. So we anticipate that what would traditionally be a full crop that would come in during the fourth-quarter is now going to come in at the end-of-the fourth-quarter and bleeding into the first-quarter of next year because they're going to have to do a lot of replanting. All those plants were quite young. So, that's what caused a lot of the damage.

And relative to capex and investments, as I've said many, many times, we invest where the customers need us to invest and we're continuing to do that. One of the commentary I said about our employees and what a great job all of our associates have done is because we've had a lot of capital projects going on, while we've had this surge in demand and they've done just an unbelievably great job of making sure that we serviced our customers the way they need to be serviced with the quality products that they demand.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

And keep in mind with that commentary, George, as we said on the July call, this year, we will have worked on at least 60 major projects within our box plant system with new corrugators, major corrugator rebuilds, new converting lines. As we announced in July, we're heavily engaged at this point in-building out the new -- new operations in Glendale, Arizona that will start-up early next year. And then just going-forward, we'll talk about this more in the January call, but we've got plans on the books to build-out a couple of new big plants over the next 2.5 years, 3 years also, but we will continue the pace of reinvestment in these plants. This has been the -- it's driven the capability to be where we are today. We said this on the call, I believe, in July. If you include this year's capital spending over the last five years, we would have spent $2 billion just on the box plant system, recapitalizing and building out some new plants and in many cases in almost all cases, we've either quadrupled or increased even over that the capability of these box plants to produce quality packaging for the customers.

And so we're not going to lit up on that momentum that we have. That's what gives us the ability to grow and take care of our customers.

George Staphos
Analyst at Bank of America Securities

Understood. Thanks so much.

Tom Hassfurther
Executive Vice President, Corrugated Products at Packaging Co. of America

Next question, please.

Operator

Our next question comes from Mike Roxland from Truist. Please go-ahead with your question. Thanks, Mark, Tom, Bob for taking my questions and congrats on a really good quarter.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Thanks, Mike.

Tom Hassfurther
Executive Vice President, Corrugated Products at Packaging Co. of America

Thanks. Appreciate Mike.

Mike Roxland
Analyst at Truist Financial

Your volumes continue to outpace the industry and your nearest peers. And how should we think about your volumes and when growth should normalize? Is that something that should occur in early next year, second-half of next year or could this even play-out longer given the ongoing restructurings that your larger peers are going.

Tom Hassfurther
Executive Vice President, Corrugated Products at Packaging Co. of America

Mike, we plan to take advantage of every opportunity we get that where we can profitably grow our revenue. And I think right now, we're able to perform in a way that is very desirable for a lot of our customers. Certainly, most of our growth comes within our existing customers. And then we get opportunities outside of that as well. But they happen to be looking for something we're able to deliver. And I think those opportunities will remain. Now there's no question that starting next year, the comps are going to get tougher and we made a big -- we made a big jump this year and -- but we -- you know, our key objective is profitable revenue growth and we continue -- we'll continue to go down that path and I'm very confident of it, especially given the fact that as I've mentioned many times, our capital expenditures are not a build-it and hope they will come. It's -- we do it based on what our customers have asked us to do and that provides us a lot of opportunities and efficiencies as well.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

You know, Mike, what Tom just said about the comps, don't forget, last year's fourth-quarter, I think we were up probably 5.5% to 6% last year's fourth-quarter over the prior year's fourth-quarter. So the 8% he's calling up is over a very big comp. So again, but if you also look-back over the last 20 years, PCA has a track-record of significantly outgrowing our customers on the packaging side year-over-year, decade after decade and we intend on continuing that trend.

Mike Roxland
Analyst at Truist Financial

Got you. That's great color. And it sounds like Mark, Tom, based on what you just said that you could probably go outgrow your cost -- outgrow your peers probably at a faster rate than you had historically given some of the moving pieces that are happening in the industry.

Tom Hassfurther
Executive Vice President, Corrugated Products at Packaging Co. of America

I don't want to -- Mike, I don't want to really compare ourselves to our competitors because we just -- we just basically stay focused on what our opportunities are and we stay focused on our customers and what their demands are. And that kind of move -- that takes us forward.

Mike Roxland
Analyst at Truist Financial

Got you. Then one quick follow-up. Just Mark, you said you put out a teaser more you mentioned some new plans you're looking to build-out over the next few years. You mentioned more details in January. Anything you could share with us now on those new plans, particular regions, end-markets, anything you could share regarding what you're looking to accomplish with those new box plans over the next two to three years?

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

No. Well, we'll give you more details in January.

Mike Roxland
Analyst at Truist Financial

Perfect. Sounds great. Thanks a lot, guys.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Thanks. Next question, please.

Operator

Our next question comes from Gabe Hajde from Wells Fargo. Please go ahead with your question.

Gabe Hajde
Analyst at Wells Fargo & Company

Mark, Tom, Bob, good morning and congrats on the good quarter.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Good morning Gabe. Thank you.

Gabe Hajde
Analyst at Wells Fargo & Company

I wanted to dig in a little bit on a comment you made about lighter maintenance outage scheduled in H1 '25. Marrying that up with again comments about having a little bit of difficulty seemingly rebuild inventories. And of course, that's a function of the performance. But it seems like to us in the outside world, I mean, maybe that's a little bit of marginal contribution on the production side, I don't know, 50,000 tons or something like that. Two-part questions. One is, can you give us a sense for maybe the swing on H1 versus H2 on the maintenance outage? And second, Mark, you guys have been really diligent about investing in the system and the business. You've talked about before, being okay, being over integrated. But you're seemingly kind of hitting red line right now in terms of your ability on the on the core or containerboard side, excuse me. How long could you buy paper in the open-market or maybe some thought there in terms of what the plan could be?

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Gabe, I think you asked 10 questions in that one question. First of all, as far as far as the outage schedule where we calling it lighter for next year, don't forget, we had that massive annual outage at Jackson to finish up the last phase of rebuild work at Jackson, that was about 40 some-odd days worth of effort and then just the learning curve through the springtime to get the machine up where we wanted it to be. But for the 2025 year, we won't have those types of outages at any of our mills. But frankly, we're planning on just the normal routine annual outages where we take the mills down, clean, inspect routine boiler work, turbine work, machine efforts. So it ought to be a significantly lighter year in that regard without calling out a lot of details, but that's what we were implying in that.

As far as the containerboard supply into the market never underestimate us. We have long-term plans on how we will take care of our customers after the discussion that we have internally every day. So I'm confident that for the next few years, we're going to be in a really great place to grow and take care of our customers' needs. That's all I want to say about that.

Gabe Hajde
Analyst at Wells Fargo & Company

Okay. And then I guess maybe, Bob, on the -- you did mention any sort of share repurchase, $851 million, I think on the balance sheet, but just good leverage position, what opportunities do you see for the capital on a go-forward basis?

Bob Mundy
Chief Financial Officer at Packaging Co. of America

Well, Mark may be the better one to answer that, Gabe. But as you know, we always evaluate our -- how we allocate capital, looking for the biggest return for the shareholders, what makes sense for our strategic capital spending plans and that's again and be as opportunistic as we can with our share repurchases. So, Mark unless you have something different, I think that's how we'll continue.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Yeah, I think if you look at our capital spend, this year, we called out, I think the original number was $470 million. And then when we identified the opportunity down in the Phoenix area, which specifically Glendale, that number went up plus we saw some other opportunities within some of the plants for new corrugators and some converting lines. So the call-out for the rest of the year, I believe, is up closer to $700 million. Right now, it's $680 some-odd million as we sit here. But these are going into high-return you know very, very valuable accretive opportunities within -- within the system. And we've got a runway and a portfolio of those opportunities we're going to continue to take advantage of. And quite frankly, that's the best use of our excess cash right now. And I do believe our investors tend to agree and they do support the way we handle our cash.

Gabe Hajde
Analyst at Wells Fargo & Company

I would agree with that. Thank you guys.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Good deal. Next question.

Operator

Our next question comes from Mark Weintraub from Seaport Research Partners. Please go-ahead with your questions.

Mark Weintraub
Analyst at Seaport Research Partners

Thank you. Congrats on another great quarter. So I just got maybe a little bit following-up along the lines of containerboard production, etc and opportunities increase. Where were you in terms of op rates in the third-quarter? Were you pretty full-out? Was Wallula up and running full in the third-quarter?

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Yeah. So all the mills were up and running last year, if you'll recall, we brought Wallula back up. And then in January, I think we finished the startup of Wallula with the complete startup of the mill. So essentially, we've run fallout this year. And then again, don't forget though, we had the big, big shutdown at Jackson. So that was a big disruption. And so, but as you could expect, we never sit still. We're always working on optimization opportunities at all of the mills. And so these will continue. But I think the good news is that we continue to run-in a very effective, very efficient manner of taking advantage of our assets and then planning out into the future years where tons -- where I should say containerboard will come from to supply the customers' needs on the corrugated side. And I'm very confident we've got a good plan for the next few years.

Mark Weintraub
Analyst at Seaport Research Partners

Understood. And are there -- are there potentially significant internal Jackson type opportunities or is it more at least internally going to be a smaller projects across-the-board perhaps.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

It's a combination. We've got a few projects identified right now, quite frankly. We've got, you know, some paper machines in the system that time goes by pretty quickly. Counce mill received the lion's share of capital spending in the 1990s and the early 2000s, that's 25 years ago. And so we've got opportunities to look at Counce Number one machine as an example and really do some things to that machine to get some good incremental capability out of that. Valdosta is another example of a machine that has incremental opportunity. And then depending on how much capital you want to spend in the future years, in terms of adding another paper machine if we had to in the future years. But right now for the next few years, we're in a very good place on how we take care of the customers. It would be a containerboards play.

Mark Weintraub
Analyst at Seaport Research Partners

Right. And just because it deserves a little attention, the paper segment did phenomenally in the quarter, the EBITDA margins, I guess it's now just eye falls and that's always been a great facility for you. How much of it is that everything that's now going through eye falls versus what else might have been going on that you basically, at least on my numbers were as strong as you've ever been margin-wise in the paper segment.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Yes, I believe we had one quarter a couple of years ago that was at the same 27% level. But no, we have I Falls, it's the one mill, it's producing close to the 500,000 tons a year of uncoated freesheet production. That's a blend of the converting grades, and probably 75% of that is cut size for a copy machine type paper. But that mill is hitting on all eight cylinders, and it's been a great place, and well capitalized, and great management, great employees. So we rationalized that paper business as we were converting the Boise assets. And we're in a good place with the market, and we'll just continue to take advantage of that.

Mark Weintraub
Analyst at Seaport Research Partners

Super, I appreciate it. One last real, quick one. I think you mentioned $0.87 for maintenance outage this year. If I heard you right, you're saying that might be lower next year. What would normal be for annual maintenance outages?

Bob Mundy
Chief Financial Officer at Packaging Co. of America

Yeah, Mark, it's normal, I don't know, this year obviously with Jackson included in that, it was higher than normal, but yeah, we anticipate, and Mark sort of touched on it earlier with just incremental volume next year if you just look at it from a change in our outage schedule this year to next year, right now at a high level, there's probably close to 100,000 tons of additional production next year. So, using that as sort of a way to get at, what's normal would take that off of the $0.87 and that's probably the good ballpark.

Mark Weintraub
Analyst at Seaport Research Partners

Okay. Appreciate it. Thank you.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Thank you. Next question please.

Operator

Our next question comes from Phil Ng from Jeffries. Please go ahead with your question.

Phillip Ng
Analyst at Jeffries

Hey, guys. Congrats on another strong quarter. You're certainly lapping tougher year-over-year comps, but operating costs stepped up noticeably. Any color, Bob, I guess perhaps what you're seeing where it's a little bit more elevated and are you starting to see that level off? And then I think you guys called out how Jackson and maybe some of the inefficiencies and shutdowns. Was it dragged this year when we kind of look at the 2025, could this flipping be a good guy?

Bob Mundy
Chief Financial Officer at Packaging Co. of America

Well, I think your first question, Phil, to answer that, we said on the last quarter's call, and it played out that way, that sequentially costs, we didn't see a lot of increase, obviously sort of somewhat stable, slightly higher, but obviously at a very high level with all of the inflation that's been going on for several quarters. If you look, if you're referring to year-over-year, you have to keep in mind that third quarter of last year, we did not run Wallula, and we did this year. So this year we brought in our highest cost direct variable mill along with a lot of in-directs and things that you don't incur when you're shutdown, you bring that on, and there's probably close to $30 million of cost just for that alone, third quarter this year versus last.

Phillip Ng
Analyst at Jeffries

Okay. And when you think about 2025 with all that kind of level set, and as you kind of pointed out, you're starting to see that level off, could that operating cost be a good guy next year?

Bob Mundy
Chief Financial Officer at Packaging Co. of America

I mean, we'll have to see. Obviously, keep in mind, the first quarter was always, you'll see a big jump because, as we talk about every year with sort of the reload of a lot of the fringes and benefits on the salary side of things, you have increases that go into effect in that first quarter, so you'll expect a jump for that reason alone, fourth to first. But right now, obviously, we don't get too far ahead of ourselves regarding guidance, but hopefully, if we don't see a lot of costs going down, but hopefully, yes, they have moderated for a while for the next few quarters, and that would bode well for us next year.

Phillip Ng
Analyst at Jeffries

Okay. And just some of the big inputs, as you see, could come down a little bit, energy's been a little more favorable. Anything else to call out in terms of costs that you're seeing, good or bad, trend-wise?

Bob Mundy
Chief Financial Officer at Packaging Co. of America

No, as I said, other than the two you mentioned, things are seemed to be fairly somewhat stable right now, Phil.

Phillip Ng
Analyst at Jeffries

Okay. That's great. And when we think about your three key price mix, as you kind of pointed out, was better than we expected, and I think a little better than you anticipated as well. Was that more mix, or is that more box price realization coming through perhaps a little quicker than you expected? In the fourth quarter, per your guidance, you pretty much have all the box price increases fully implemented by now?

Tom Hassfurther
Executive Vice President, Corrugated Products at Packaging Co. of America

Yeah, Phil, this is Tom. Relative to the box price increase, I'm going to remind everybody here because there was some discussion about this earlier, we have a very disciplined approach to our box price increase, and we do it by customer, by item, and we track every single one of them and make sure that they get implemented properly. And the timing of that hasn't changed. It's the same timing we've always gone through. We will have the lion's share of it through the third quarter. We will have some tracking into the fourth quarter and actually a couple of contracts that trigger annually.

So we'll have it pretty much implemented certainly by the end of the fourth quarter and it's, that that certainly has had an impact and I think our mix, if we've done a very, very good job of as this mix has changed a little bit figuring out how to produce that very effectively and efficiently and that's helped us as well.

Phillip Ng
Analyst at Jeffries

And, Tom, these are annual contract triggering that trigger in 3Q or that triggers in the fourth quarter? Trying to make sure I understand that comment.

Tom Hassfurther
Executive Vice President, Corrugated Products at Packaging Co. of America

The couple annual ones are on a calendar year so trigger at January '25.

Phillip Ng
Analyst at Jeffries

Got you. Okay. Thank you. Appreciate all the color.

Tom Hassfurther
Executive Vice President, Corrugated Products at Packaging Co. of America

Yeah.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Thank you. Next question.

Operator

Our next question comes from Anthony Pettinari from Citigroup. Please go ahead with your question.

Anthony Pettinari
Analyst at Smith Barney Citigroup

Hi, good morning.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Good Morning.

Anthony Pettinari
Analyst at Smith Barney Citigroup

Tom, you talked about growth and maybe some business wins in e-commerce and I am curious historically PCA has been really virgin weighted but you have the ability to swing into recycled. Is this new business like a bit more recycled based than your existing business and as you think about adding maybe some incremental tons or debottlenecking over the next few years, did you think about the kind of virgin versus recycled mix maybe differently than you would have 5 years to 10 years ago or just kind of wondered if you can comment on that and maybe just that industry trend in the US, whether that the kind of mix in the lightweight recycled has really taken hold or maybe is overhyped or how your position there?

Tom Hassfurther
Executive Vice President, Corrugated Products at Packaging Co. of America

Anthony, we really -- we look at whatever the performances that any customer needs and we have done as we talked about in the past. We've done some significant things in the mills to put us in a much better position to be able to run even lightweights and things like that and that's been important to us. Now, we don't take that directly to any particular market or anything like that. We just are able to now react very well to whatever the customer needs and whatever their demands are and we're able to do it on a performance basis that is most important and that really has always set us apart from the recycled industry, the 100% recycled boards and I think gives us somewhat of a competitive advantage. But again, it's not -- we're not purposeful about taking a particular grade or anything like that to the market. We actually work the other way and do whatever the customer needs and meet those needs.

Anthony Pettinari
Analyst at Smith Barney Citigroup

Okay, that's helpful, and that makes a lot of sense. On inventories, you talked about, you plan to build inventory in 3Q ahead of the October DeRidder outage, but you talked about inventories kind of still below target levels. I just want to make sure I understand, like, is that really driven just by stronger than expected demand? Were there any other operational issues, technical issues that led to that kind of shortfall relative to maybe earlier expectations on inventories?

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Yeah, I mean, it was driven by demand. We did not expect to see the kind of growth this year that we have experienced, and we've been talking about building inventory all year, and we've not yet succeeded in coming anywhere near close to where we should be. And so, in some ways, though, it's not a bad place to be. With the lower inventories, it keeps everybody on their toes, and it's not a bad place to be. Everybody knows how critical every minute of machine production is to the system, so everybody's fully engaged.

Anthony Pettinari
Analyst at Smith Barney Citigroup

Okay, that's very helpful. I will turn it over.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Thank you. Any other questions please.

Operator

[Operator Instructions] And our next question comes from Charlie Muir-Sands from BNP Paribas. Please go ahead with your question.

Charlie Muir-Sands
Analyst at BNP Paribas

Hi, good morning. Thank you very much for taking my question, so I've just got one remaining, actually. You touched a little bit on it earlier, but just in terms of the strength of volumes sequentially and particularly quarter-on-quarter, could you share any insight as to whether that is in particular coming from existing clients, existing business, or existing clients, new business, or indeed new clients? I appreciate it. We haven't obviously got the industry data yet. All your peers haven't reported either. I just want to get some color around where that incremental growth is coming from, do you think?

Tom Hassfurther
Executive Vice President, Corrugated Products at Packaging Co. of America

Hi, Charlie, I will tell you that number one is it comes from our existing customers and growing within our existing customers. That's our primary target, but we have been fortunate enough to add other clients as well. And that's played very important because I think that our reputation, we have in the marketplace is such that customers really do recognize the value you bring when you produce a quality product and you actually deliver it when you say you're going to be there.

Charlie Muir-Sands
Analyst at BNP Paribas

Okay. Thank you.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Thank you. Any other questions please.

Operator

And our final question today comes from Ryan Fox from Bloomberg. Please go ahead with your question.

Ryan Fox
Analyst at Bloomberg

Good morning, guys.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Good morning.

Ryan Fox
Analyst at Bloomberg

Could you maybe elaborate a little bit more about the higher operating costings and converting costs? I think you had mentioned the majority of that may have come from Wallula, but that may have only attributed to maybe two-thirds of that. Just curious to see what else was hanging out there?

Tom Hassfurther
Executive Vice President, Corrugated Products at Packaging Co. of America

Yeah, Ryan, obviously the other pretty much is higher OCC costs versus last year. That's the large number. And then labor and benefits. That would be another component. And those things that don't get talked about a lot that are part of building rentals, professional fees, all that outside service costs, they incur higher costs as well and they pass those on to us on a lot of fronts. Insurance, taxes, a lot of those types of things or that would be the other component.

Ryan Fox
Analyst at Bloomberg

Got it. And I guess lastly, seems like a record quarter for containerboard production, almost 1.3 million tons. How much more do you have available per quarter, kind of theoretically?

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

We won't get into that. Just suffice it to say that we've got plenty of capability to take care of our customers for the next few years.

Charlie Muir-Sands
Analyst at BNP Paribas

Excellent. Thank you very much.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Thank you. Any other questions please.

Operator

We have a follow up -- And we do have a follow-up question from George Staphos from Bank of America. Please go ahead with your follow-up.

George Staphos
Analyst at Bank of America Securities

Hi, guys. A quick one. Thanks for letting me sneak into the extent that you can comment. If we think about the next two years and you had a stack rank where you do expect to be able to get the paper to serve the growth and we think about three or four categories existing optimization and productivity across your mills, like you said, with Counce and Valdosta conversions or outside purchases, how would you stack rank those in terms of how you'll supply the paper? Thanks, guys, and good luck in the quarter.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

For the next year, it will be just optimizing what we currently have. And then over the next few years, it's doing some bigger projects within our system. And so again, we've got a good runway for the next few years that we've already thought out here.

George Staphos
Analyst at Bank of America Securities

Thank you, Mark.

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Okay. With that, I believe, if there are any more questions, we've got time. But, Jamie, if there's anybody else out there?

Operator

Mr. Kowlzan, I see there are no more questions at this time. Do you have closing comments?

Mark Kowlzan
Chairman & Chief Executive Officer at Packaging Co. of America

Yeah. Thank you for joining us today. I really appreciate everybody's time and look forward to talking with you at the end of January when we review the full year 2024 and the fourth quarter. Have a good rest of the day and a great holiday season. Thank you.

Operator

[Operator Closing Remarks]

Corporate Executives
  • Mark Kowlzan
    Chairman & Chief Executive Officer
  • Tom Hassfurther
    Executive Vice President, Corrugated Products
  • Bob Mundy
    Chief Financial Officer
Analysts

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