J. Mitchell Dolloff
President and Chief Executive Officer at Leggett & Platt
Good morning and thank you for participating in our second quarter call. First, I would like to welcome Ben Burns, who stepped into the CFO role effective June 21st. Ben has been with the company for 20 years and previously led our internal audit department served as our Treasurer and most recently led our business support services functions, including procurement, logistics and risk. Ben brings a deep knowledge of our business, strong financial capabilities and an ability to drive change that has benefited and will continue to benefit Leggett & Platt.
Now turning to second quarter results. Sales in the quarter were down 8% versus second quarter 2022 from lower volume and raw material-related price decreases. Acquisitions added 3% to sales. The volume decline was driven by continued demand softness in residential end markets, partially offset by growth in automotive, aerospace and hydraulic cylinders.
Second quarter earnings per share were $0.40. This included $4 million or $0.02 per share of gain from the net insurance proceeds from April tornado damage at a shared Home Furniture and Bedding manufacturing facility. Excluding this item, adjusted earnings per share were $0.38. Earnings decreased primarily from lower volume in residential end markets and lower metal margin in our steel rod business.
Cash flow from operations was $111 million, up $21 million versus second quarter of 2022. We are lowering our full year guidance to reflect continued volatility in macroeconomic environment and low visibility in several of our end markets. Our previous guidance anticipated a modest improvement in residential end markets in the second half of the year. We are encouraged by the continued recovery in our industrial businesses, but have yet to see an upward trajectory in the residential markets.
Moving on to our business segment results and outlook. Sales in our Bedding Products segment were down 18% versus second quarter of 2022. We previously expected 2023 market volume to be flat with modest improvement in the back half of the year. Although the market improved sequentially in May and June from seasonal lows in April, the second quarter was weaker than expected. In addition, signals from the broad market and customers are less optimistic than earlier in the year. We now expect demand to remain at or slightly below current levels. This suggests volume in the back half of the year will be down mid-single digits, and full year mattress consumption will be down high single digits versus 2022. This estimate results in consumption down 25% to 30% from the 2021 peak and at levels comparable to 2016.
In the quarter, our volume generally tracked the overall market, but there is some variability within specific product categories. Trade rod and wire volume declined year-over-year as industrial demand was strong until the third quarter of last year. Steel rod production through the first half of the year was consistent with initial plans. However, full year production is now expected to be approximately 25% below historical levels to align with current demand versus our previous expectations of 20% below historical levels.
Volume in U.S. Spring was down 13% in the second quarter. ComfortCore unit volumes declined versus last year, but tracked near or positive to the overall market. Lower priced open coil innersprings and wire foundations declined more, which we believe is indicative of broader market trends.
Volume in specialty foam was up 8%. Successful efforts to diversify our customer base led to growth in finished mattress units and accessories such as mattress toppers. As expected, metal margin narrowed in the first half of the year, and we still anticipate metal margin to be down mid-teens versus 2022.
Market volume continues to be the greatest headwind and impact to earnings and margin. However, our teams continue to work to improve internal capabilities and bring value to our customers despite the challenging environment. In recent years, we've strategically shifted our focus in the Bedding market by expanding product capabilities and growing content at attractive price points.
Our innerspring components business has moved more towards mid to higher end price points and greater content within each unit. Our specialty foam business allows us to produce specialty foam components and finished products for our branded partners. Consumer interest in adjustable beds continues to grow, providing us with an additional opportunity to increase content. This strategic approach enables us to innovate high quality differentiated products for our customers and improve comfort for the end consumer.
We intend to grow our market share and increase profitability by focusing on three key areas. First, we will continue to pursue opportunities to enhance our value proposition by offering product differentiation and reducing total mattress production costs for our OEM customers. For example, our new combination pocket combines perimeter edge innersprings and specialty foam to create a fabric-encased innerspring and foam column that minimizes motion disturbance from a sleeping partner and improves airflow. Eco-Base is another new product that allows our customers to streamline their manufacturing process, lower cost, and reduce environmental impact by replacing commodity based foam with a lighter polyester non-woven material under a ComfortCore unit.
Our second area of focus is improving specialty foam's performance and continuing to improve costs. Continued integration of our foam and innerspring operations will drive opportunities for manufacturing savings and product development gains.
And our third area of focus is maintaining our production flexibility and ensuring appropriate levels of inventory.
Our competitive position is unique. From our vertical integration of steel rod and wire, specialty polyols and additives and efficient and flexible machine technology to innovative products that service our customers anywhere in the value chain. Our Bedding business is well positioned to bring value to our customers and end consumers.
Sales in our Specialized Products segment increased 23% versus second quarter of 2022, driven by the Hydraulic Cylinders acquisition completed in August of last year and continued recovery in all three businesses. The July forecast for global automotive production shows 6.5% growth in the major markets in 2023, as the industry is seeing stronger production recovery and inventory restocking than anticipated earlier in the year.
While improving, automotive industry production remains dynamic and supply chain macroeconomic and geopolitical impacts bring volatility across different regions. Cost recovery is continuing in our automotive business and we expect to make further progress as we move through the second half of the year.
Strong in-market demand in Hydraulic Cylinders is expected through the remainder of the year. Order backlogs in the material handling and heavy construction equipment market segments remain at elevated levels, but it started to moderate as our customer supply chain and labor issues have improved, allowing them to increase production levels.
In our Aerospace business, we expect strong demand in the second half of the year as industry recovery continues. OEM backlogs remain strong, however, build rates fluctuate based on supply chain availability.
Sales in our Furniture, Flooring & Textile Products segment were down 14% versus second quarter of 2022. Home Furniture demand remained slow during the quarter with high-end price point softening. The lower demand also impacted volume and fabric converting. While inventory levels across the market continue to improve, we expect demand to remain soft through the third quarter with the potential for some improvement in the fourth quarter.
Work furniture demand for both contract and residential end use products remained at low levels consistent with previous quarters. We expect demand to continue at these levels for the rest of the year.
In Flooring products, residential demand improved sequentially but remains slow in what is typically a seasonally stronger quarter, largely due to softer remodeling activity. Hospitality demand continues to improve but remains below pre-pandemic levels. In geo components, we expect slower demand in the back half of the year as home improvement retail has softened and civil construction is slower than anticipated.
We are maintaining our emphasis on improving areas within our control and proactively addressing the effects of the macroeconomic impacts on our businesses. Our employees have done an excellent job in driving these efforts, which include engaging with our customers on new product opportunities, some of which we mentioned earlier in our Bedding segment commentary, improving operating efficiency as we have done in a North American automotive facility as progress continues in Specialty Foam and driving strong cash management as demonstrated by our working capital improvement and year-to-date operating cash flow of $207 million. Our focused execution and enduring fundamentals position Leggett & Platt for long-term success.
I'll now turn the call over to Ben.