Mark W. Kowlzan
Chairman and Chief Executive Officer at Packaging Co. of America
Thank you, Jamie. Good morning, and thank you all for participating in Packaging Corporation of America's third quarter 2023 earnings release conference call. I'm Mark Kowlzan, Chairman and CEO of PCA and with me on the call today is Tom Hassfurther, Executive Vice-President, who runs our Packaging business; and Bob Mundy, our Chief Financial Officer.
As usual, I'll begin the call with an overview of the third quarter results and then. I will turn the call over to Tom and Bob, who will provide further details and then I'll wrap things up and then we'd be glad to take questions.
Yesterday, we reported third quarter net income of $183 million or $2.03 per share. Excluding special items, third quarter of 2023 net income was $185 million or $2.05 per share compared to the third quarter of 2022's net income of $266 million or $2.83 per share. Third quarter net sales were $1.9 billion in 2023 and $2.1 billion in 2022.
Total company EBITDA for the third quarter, excluding special items was $388 million in 2023; $477 million in 2022. Third quarter net income included special items, expenses of $0.02 per share primarily for certain costs at Jackson, Alabama mill for Paper to Containerboard conversion-related activities. Details of all special items for the third quarter of 2023, as well as 2022 were included in the schedules that accompany our earnings press release.
Excluding special items, the $0.78 per share decrease in the third quarter of 2023 earnings compared to the third quarter of 2022 was driven primarily by lower price and mix of $1.33 in volume, $0.09 in the Packaging segments. Higher depreciation expense of $0.11, lower-volume in the paper segment, $0.04; higher tax, $0.02; and other expenses, $0.02. These items were partially offset by lower operating costs of $0.58, primarily resulting from lower recycled fiber and energy prices along with outstanding mill and plant operational execution. Other favorable items included a lower share count resulting from share repurchases in the second half of 2022 for $0.11. Higher prices and mix in the paper segment of $0.04 lower converting costs $0.04; lower scheduled maintenance outage expenses of $0.04 and lower freight and logistics expenses of $0.02. The results were $0.17 above our third quarter guidance of $1.88 per share, primarily due to higher volume in the Packaging and Paper segments and lower operating and converting costs.
Looking at our Packaging segment EBITDA excluding special items in the third quarter of 2023 of $374 million with sales of $1.8 billion resulted in a margin of 21.3% versus last year's EBITDA of $467 million with sales of $1.9 billion and a 24.1% margin. The operational benefits of our capital spending program and the continued great focus and execution of our mills in corrugated products facilities on numerous process improvement initiatives once again delivered impressive results. This included areas such as machine and equipment efficiencies, fiber, chemical and material usages, internal energy generation and usage, and labor costs. Our approach to cost-effective management of containerboard supply with demand also delivers the benefits we are anticipating. This was primarily achieved by idling the Wallula Mill. For the entire quarter, which resulted in a market-related downtime of approximately 174,000 tons. However, with the stronger demand in our Packaging segment, we ended the quarter with inventory levels lower than anticipated.
Based on our current outlook for improved demand together with current plans for the first quarter of 2024 for the scheduled mill maintenance outages and completing the final phase of the containerboard conversion on the number three machine at our Jackson, Alabama mill, we are planning to restart the number three machine at the Wallula Washington Mill during the fourth quarter in order to bring our inventories to desired levels.
I'll now turn it over to Tom, who will provide further details on containerboard sales and the corrugated business.